ABEC SERVICES, TURNING PROBLEMS INTO SOLUTIONS
Maximizing Customer Productivity, Controlling Operating Costs and Mitigating Risk
ABEC’s service team is recognized in the industry as highly trained and experienced, working quickly and efficiently for customers to maximize productivity, control operating costs, and mitigate risk.
In every way, we strive to eliminate unscheduled shutdowns, while bearing in mind all factors associated with maintaining and improving bioprocess production operations and equipment.
Our expertise and capability to address your specific requirements, in line with your schedule, make us the first choice for bioprocess services, no matter the location, the scale of the task, or the original manufacturer.
Preventative Maintenance
Actions Per Year
Vessels & Systems
Inspected and Repaired
Globally Each Year
Trained Services
Technicians World-Wide
Critical & Customized Spare
Parts Shipped 7 Days a Week
SERVICING THE ENTIRE BIOPROCESS
ABEC services the entire bioprocess offering a comprehensive portfolio of SITE SERVICES, CONSULTING SERVICES, and FULL-TIME SUPPORT SERVICES. ABEC’s unique value is our 45+ years of experience manufacturing and servicing bioprocess equipment, our global reach, flexibility, credibility, and reliability.
Routine Services
Preventative Maintenance
Routine scheduled maintenance including replacement of check valves and filters, elastomers, diaphragms, seals, all product-contact materials and gearbox oil changes
Shutdown Support
Supplemental labor to support and compress facility/suite/equipment shutdown time. Solution tailored to manage your entire shutdown
Spare & Customized Fabricated Parts
Customized Fabricated Parts: Designed and engineered parts specifically for our process needs, such as: seal housings, agitator shafts, impellers, spargers and sprayballs (built to order or inventoried)
Decommissioning
Prep equipment for a de-active “dormant” state; decontaminate, disconnect electrical, cap off open lines, eliminate moisture, dismantle
Perform dormant-maintenance in deactivated state
Recommissioning
Bring equipment to life again ensuring equipment and systems operate optimally
Support and maintain the equipment through the entire life cycle
Installation & Commissioning
ABEC fabricated equipment or sourced equipment: design reviews, match marking, adherence to P&ID and mechanical drawings; trained resources, tools and machinery for small to large scale projects; product transfers, whether in the same room or a different continent
Large-Scale Electropolishing
ABEC’s full electropolishing service restores the passive layer on the interior of a vessel, this provides better protection against corrosion, rouging, pitting, and the risk of contamination. Read ABEC’s Large-Scale Electropolishing Case Study HERE
Electropolishing & Mechanical Polishing
Full-service cleaning and polishing on vessels of all sizes
Upgrade Services
Automation Services
Expert equipment and process analysis identifying improved functionality with development, integration, modifications and upgrades to equipment control systems, hardware and software
Vessel Modifications & Upgrades
Equipment enhancements to meet process / product changes and improve efficiency
Equipment Upgrades & Retrofits
Changes to equipment for modified functionality or footprint
Fully documented and compliant
Emergency Services
- Site emergency services
- Troubleshooting & repairs
- 24/7 x 365 technical support
- Expert equipment and process analysis
- Root cause identification; problem solving solutions
- Maintain maximum production uptime, while minimizing equipment downtime
- On site remediation
- Full documentation
- Available support anytime, anywhere
Compliance Services
Vessel & Equipment Inspections
Expert analysis of vessel & equipment condition on any equipment from any provider
Output includes inspection record, map / identification of findings; qualification and audit support for your records and regulatory inspections
Training & Education
Training at customer’s site or in-house at ABEC facilities for vessel inspection training, operator training, maintenance training or any other bioprocess need
cGMP Documentation Services
Full cGMP documentation included with all services and products
Full-Time Support Services
Personnel Augmentation
Skilled personnel working full-time on short or long-term assignments, within your team, at your site
Managed Process Services
Full responsibility, providing appropriate and defined personnel to support the customer manufacturing goals, achieved through utilizing innovative equipment technology and maintenance techniques
Consulting Services
Consulting
Engineering design and project management for process / hardware modification, scale-up, technology transfer, optimization, etc
Qualification Support
Preparation and / or execution of test plans for IQ / OQ, equipment commissioning, etc
Reactor Performance Characterization
Assessment of mixed vessel performance via theoretical calculations, computational/ laboratory modeling and/or actual scale testing